Model 100 Series CNC Precision Leveler

Product Introduction

The Model 100 Series CNC Precision Leveler represents the pinnacle of heavy-duty industrial fabrication technology, specifically engineered to address the most rigorous demands of processing extra-thick metal plates and ultra-high-strength structural steels. As a flagship model within our standard series, this machine is architected to transcend the limitations of conventional leveling equipment, providing a definitive solution for industries where material integrity and precise flatness are non-negotiable. At the heart of this powerhouse lies a massive 100mm diameter roll system, configured in a robust 19-roll heavy-duty arrangement. This specific configuration is not merely a specification but a calculated engineering choice designed to deliver immense specific pressure, capable of penetrating deep into the material's cross-section to correct internal stresses effectively.

The Model 100 is optimized for standard working widths ranging from 400mm to 2100mm, offering exceptional versatility for diverse production lines. It is rated for a substantial material thickness range, comfortably handling plates from 3.0mm to 12.0mm as a standard operational envelope, with a formidable maximum capacity extending up to 20.0mm. This extensive range makes it the definitive choice for processing high-yield-strength materials such as Hardox, Q690, and other advanced alloys used in extreme environments. The machine's structural rigidity is paramount; it features a heavy-duty welded frame that has undergone vibration aging treatment to eliminate residual stresses, ensuring that the machine maintains its geometric accuracy even under the immense loads generated by leveling 20mm thick steel.

Product Advantages

Unmatched Structural Rigidity and Stress Relief

• Unlike lighter models, the Model 100 is built to withstand extreme tonnage. The frame is designed with a high safety factor to resist deformation during the leveling of 20mm thick plates. By incorporating advanced stress-relief techniques during manufacturing, the machine guarantees long-term stability and precision retention, ensuring that the heavy loads do not compromise the flatness of the final product.

Advanced 19-Roll Heavy-Duty Configuration

•     The 19-roll system, utilizing 100mm diameter rolls, provides a dense support structure that is critical for thick plates. This arrangement allows for a smaller roll pitch relative to the thickness, which significantly improves the leveling effect on wavy edges and center buckles. The large diameter rolls ensure high torsional rigidity, preventing roll deflection and ensuring uniform pressure distribution across the entire width of up to 2100mm.

Optimized for Short Workpiece Processing

• A distinctive advantage of the Model 100 series is its ability to handle relatively short workpieces, with a minimum length capability of 160mm. In heavy plate processing, handling short slugs or cut-to-length blanks is often a challenge due to the risk of tipping or jamming. The Model 100’s precise roll geometry and drive synchronization ensure stable feeding and leveling of these shorter sections, expanding the operational scope for users who require precision on diverse part sizes.

High-Precision Hydraulic Servo Adjustment

• The machine employs a sophisticated hydraulic servo system for gap adjustment. This system provides the high responsiveness and rigidity needed for thick materials, allowing for precise control over the leveling parameters. It ensures that the roll gap is maintained with high fidelity, compensating for any minute elastic deformation of the frame under load, which is critical when processing materials at the 20mm limit.

Technical Specifications

Product Applications

The Model 100 Series is the preferred solution for heavy industries where safety and precision are critical:

• Heavy Construction Machinery: Leveling boom arms, chassis components, and outrigger plates for cranes and excavators.

• Mining and Quarrying Equipment: Processing wear-resistant steel plates (e.g., NM400, Hardox) used in dump truck bodies and crusher components.

• Shipbuilding and Offshore: Flattening hull plates and structural components that require high tensile strength and perfect flatness for welding accuracy.

• Bridge and Infrastructure: Fabrication of girders and support structures where thick steel plates are the standard.

• Energy Sector: Manufacturing components for wind towers and pressure vessels requiring strict tolerance adherence.